Assembly Manager – Production

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Assembly Manager – Production

Cygni Energy – Maheshwaram, Telangana, India

Refined job description

ROLE
– Lead and manage end-to-end production activities for the BESS manufacturing facility.
– Ensure achievement of production targets related to output, quality, cost, and delivery.
– Develop and implement production plans in coordination with Planning, Supply Chain, Quality, and Maintenance teams.
– Monitor and optimize production performance through effective utilization of manpower, equipment, and resources.
– Drive operational excellence through implementation of Lean Manufacturing, Six Sigma, Kaizen, and continuous improvement initiatives.
– Establish and maintain standardized work practices, process controls, and productivity enhancement programs.
– Ensure adherence to quality standards and manufacturing best practices.
– Manage and optimize fully automated manufacturing lines for battery module and pack assembly.
– Collaborate with Engineering and Automation teams to improve equipment efficiency, uptime, and throughput.
– Lead process improvement projects to enhance automation effectiveness and operational reliability.
– Lead, mentor, and develop a large production workforce, including supervisors, engineers, and operators.
– Manage workforce planning, performance management, training, and succession planning initiatives.
– Foster a high-performance culture focused on accountability, safety, quality, and continuous improvement.
– Promote a strong safety culture and ensure implementation of all statutory and regulatory requirements.
– Conduct regular safety reviews, risk assessments, and corrective action programs.
– Work closely with the Maintenance team to ensure maximum equipment availability and operational efficiency.
– Support preventive and predictive maintenance programs to minimize downtime and improve productivity.
– Monitor and report key manufacturing KPIs including OEE, productivity, quality, yield, downtime, and cost performance.
– Drive corrective and preventive actions to achieve operational targets and business objectives.

REQUIREMENTS
– B.E./B.Tech in Mechanical, Electrical/Electrical, or Industrial Engineering.

Full job description

Lead and manage end-to-end production activities for the BESS manufacturing facility. | Ensure achievement of production targets related to output, quality, cost, and delivery. | Develop and implement production plans in coordination with Planning, Supply Chain, Quality, and Maintenance teams. | Monitor and optimize production performance through effective utilization of manpower, equipment, and resources. | Manufacturing Excellence | Drive operational excellence through implementation of Lean Manufacturing, Six Sigma, Kaizen, and continuous improvement initiatives. | Establish and maintain standardized work practices, process controls, and productivity enhancement programs. | Ensure adherence to quality standards and manufacturing best practices. | Automation & Process Management | Manage and optimize fully automated manufacturing lines for battery module and pack assembly. | Collaborate with Engineering and Automation teams to improve equipment efficiency, uptime, and throughput. | Lead process improvement projects to enhance automation effectiveness and operational reliability. | Team Leadership | Lead, mentor, and develop a large production workforce, including supervisors, engineers, and operators. | Manage workforce planning, performance management, training, and succession planning initiatives. | Foster a high-performance culture focused on accountability, safety, quality, and continuous improvement. | EHS & Compliance | Ensure strict compliance with Environment, Health & Safety (EHS) regulations and company policies. | Promote a strong safety culture and ensure implementation of all statutory and regulatory requirements. | Conduct regular safety reviews, risk assessments, and corrective action programs. | Maintenance & Reliability | Work closely with the Maintenance team to ensure maximum equipment availability and operational efficiency. | Support preventive and predictive maintenance programs to minimize downtime and improve productivity. | Reporting & Performance Management | Monitor and report key manufacturing KPIs including OEE, productivity, quality, yield, downtime, and cost performance. | Drive corrective and preventive actions to achieve operational targets and business objectives. | B.E./B.Tech - Mechanical/EEE/ Industrial Engineering.