ROLE
– Analyse the geometries, provide the feedback on potential interferences
– Modify/simplify the geometries for analysis
– Define contacts, perform the meshing, check the mesh quality
– Identify the boundary conditions by correlating the models with actual use cases
– Lead and execute simulations using Ansys Workbench to optimize the design and performance of EV batteries
– Provide the feedback to design team for the necessary structural modifications and the battery thermal management materials
– Conduct advanced structural analysis to ensure the durability, strength, and safety of battery components under various operational conditions
– Perform vibration analysis to evaluate the structural integrity and enhance battery reliability and mitigate potential failure modes
– Conduct reliability and crash safety analyses to optimize battery designs for robustness and compliance with industry standards
– Participate in the FMEA meetings, provide the inputs for potential failure modes and identify and implement potential design controls
– Develop and refine battery models to simulate behaviour and performance across different operational scenarios
– Utilize CFD techniques to perform detailed thermal analysis of battery cells and modules, ensuring efficient heat dissipation and thermal management
– Perform electrochemical studies for capacity fade and degradation analysis
– Understand the various cell chemistries and optimize the pack design through different modules of simulations
– Collaborate closely with cross-functional teams including design, testing, and manufacturing to integrate simulation results into the battery development process
– Provide technical leadership, mentorship, and guidance to junior engineers in simulation methodologies and best practices
– Stay updated with industry trends and advancements in simulation techniques relevant to EV battery design

REQUIREMENTS
– Bachelor’s / Master’s degree in Mechanical / Mechatronics Engineering
– Hands on experience with SOLIDWORKS tool for CAD modelling
– In-depth knowledge of structural analysis, model analysis, vibration analysis, reliability and crash safety analysis
– Strong analytical and problem-solving skills, with a demonstrated ability to optimize designs through simulation
– Excellent communication skills and ability to collaborate effectively in a multidisciplinary team environment
– Previous experience in leading simulation-driven projects, preferably in the automotive or electric vehicle industry
– Familiarity with industry standards and regulations related to EV battery safety, performance, and EMI compliance