Manufacturing Engineer – Electrical Hardware
Manufacturing Engineer – Electrical Hardware
ROLE
– Lead development of signal and power wiring harnesses for EV battery and charging systems
– Support manufacturing processes for harnesses ranging from low-current signal wiring to high-current power harnesses
– Understand and support processes including wire cutting and stripping, crimping and terminal selection, ultrasonic welding and splicing, connector assembly, harness routing and protection, overmoulding and insulation processes
– Evaluate manufacturability, reliability and serviceability of harness designs
– Ensure compliance with electrical safety, insulation and current-carrying requirements
– Work closely with vendors to improve process capability, quality and delivery performance
– Develop high-level understanding of PCBA manufacturing processes used in BMS and charger electronics
– Identify manufacturing risks related to soldering quality, thermal exposure, component handling and assembly reliability
– Support manufacturability reviews and supplier discussions for PCBAs
– Coordinate with design and electronics teams to improve production robustness and testability
– Work with supplier partners to establish stable and scalable manufacturing processes
– Conduct process audits, manufacturability reviews and capability assessments
– Support NPI builds, pilot production and validation activities
– Drive closure of quality and process issues within aggressive timelines
– Ensure proper traceability, process control and documentation at supplier facilities
– Understand critical process parameters and manufacturing risks for electrical hardware
– Drive process capability improvements and defect reduction initiatives
– Support root cause analysis and implementation of corrective actions
– Cross-deploy process learnings and best practices across suppliers and programs
REQUIREMENTS
– Bachelor’s degree in Electrical, Electronics, Mechatronics or related engineering field
– Minimum 5 years of experience in electrical hardware manufacturing or supplier process development
– Strong understanding of wiring harness manufacturing processes for both signal and power applications
– Experience with high-current power harnesses and EV electrical systems preferred
– Awareness of PCBA manufacturing processes and associated manufacturing risks
– Understanding of connectors, terminals, crimping standards and electrical protection methods
– Experience working with suppliers and external manufacturing partners
– Strong troubleshooting, coordination and execution capability
– Detail-oriented approach toward quality and electrical reliability
– Strong ownership and supplier management capability
– Ability to work across electrical, manufacturing and quality domains
– Practical and execution-focused mindset
– Ability to balance technical depth with aggressive timelines
– Strong communication and cross-functional collaboration skills
